Working ‘the chain,’ slaughterhouse workers face life-long injuries
By Peggy Lowe, Harvest Public Media
June 15, 2016, 6:45 a.m. ·
The average American eats 200 pounds of meat every year – among the most in the world. That demand for chicken, beef and pork drives fast-paced production rates in meatpacking plants. Worker health can suffer after spending long hours on “the chain.”
The nights were often worse for Gabriel, even after long days working on the production line at a pork slaughterhouse in Nebraska.
He had nightmares that the line – what the workers call “the chain” – was moving so fast, that instead of gutted hogs flying by, there were people.
“You’ve been working there for three hours, four hours, and you’re working so fast and you see the pigs going faster, faster,” he says.
“There are some supervisors, you stop the chain because there’s a problem, they come out yelling, ‘Let’s go! Let’s go!’ They swear at you, ‘C’mon, you son of a…’”
The chain is the heartbeat of any meat processing plant, the mechanized driver of eviscerated hogs, cattle and chickens, hung up on hooks and quickly moving down a line at these massive meat factories. Workers disassemble the animals into the cuts consumers prefer – tenderloins and chicken tenders, beef chuck and pork chops.
The workers, most often immigrants and resettled refugees, slaughter and process hundreds of animals an hour, forced to work at high speeds in cold conditions, doing thousands of the same repetitions over and over, with few breaks. That production literally feeds the average American, who eats about 200 pounds of meat a year.
That furious pace also fuels an array of assaults to workers’ muscles, tendons, ligaments and nerves called musculoskeletal disorders, or MSDs, causing sprains, strains, pains, or inflammation.
Often impossible to see and difficult to prove, MSDs have not been directly linked to the fast pace of the production line. Nor does the government track MSDs diagnosed in slaughterhouse workers. That’s despite lots of evidence, such as:
- Occupational Safety and Health Administration (OSHA) 2014 data that showed repetitive motion cases caused by “microtasks” among beef and pork processing workers were nearly seven times that of other private industries.
- Seventy-six percent of workers in a Maryland plant had abnormal nerve conditions in at least one hand, according to a 2015 report by three federal agencies.
“Part of the business model in this industry is to sacrifice worker safety on the altar of profits,” says Debbie Berkowitz, a former OSHA official and now a senior fellow at the National Employment Law Project.
The North American Meat Institute (NAMI), an industry trade group, calls reports about fast line speeds and high rates of worker injuries a “myth.”
NAMI and meat companies cite a decline in worker injuries over the years, a trend noted in a recent government report that was also critical of persistently high injury rates and poor reporting. The meat industry also often points to voluntary ergonomics standards they embraced dating back to 1990 as well as an increase in the prevalence of safety gear on the line.
Dan McCausland, NAMI director of worker safety and human resources, says there’s no cost savings for companies to run the chains fast because people will get hurt or not be able to keep up, thus cutting into company profits.
Gloria Sarmiento, community educator with Nebraska Appleseed, which advocates for the poor, at her desk. Sarmiento worked on a 2009 survey of the state’s meatpacking workers and continues to do safety trainings. (Photo by Brian Seifferlein, Harvest Public Media)
“Interestingly enough, almost all the folks that I’ve ever talked to tell me, ‘The line is just too fast. It’s too fast.’ ‘I say, ‘OK, how fast is too fast?’ Well, nobody knows,” McCausland says.
Workers in meat processing plants tell another story. They describe punishing rates of production, leaving them with a lifetime of pain and physical problems. Workers who make on average $12.50 an hour, or about $26,000 a year, say they can get fired if their injuries prevent them from working harder; companies report constant employee turnover.
“It’s the same story,” says Gloria Sarmiento of Nebraska Appleseed, a worker advocacy group that surveyed 455 workers across that state in 2009. “The speed of the line is really fast. The supervisors are yelling all the time. They said ‘Would you please tell the employers to give a human resources training because they don’t know how to treat people.’”
“They are treating us like animals.”
Who’s in charge of line speeds?
Many of the workers at beef, pork and poultry plants don’t speak English but they know that when the boss talks about OSHA, it means the government is coming around and the plant better be running right. Meatpacking workers who talked to Harvest Public Media said guards at the front gates of the plants signal when OSHA inspectors are coming in, the chain often slows down and workers are added to the line.
Despite the companies’ fears, OSHA does not have any oversight of the pace of the production chain, a fact called a “regulatory perversion” by University of Iowa law professor Marc Linder in one of the first reports to call attention to line speeds and worker injuries in 1995.
OSHA is tasked with watching out for worker safety in the plants, but it continues to reject any suggestion that it has authority over production speeds and denied a 2013 request by a dozen labor rights groups to set a lower line speed standard.
In a written response to the labor groups, David Michaels, OSHA’s assistant secretary of labor, noted that MSDs can’t solely be attributed to line speeds. Ergonomic risk factors and the cold temperatures in plants must also be considered, Michaels wrote.
Yet Michaels noted the high injury rates of meatpacking workers, while still maintaining that OSHA’s “limited resources do not allow for this comprehensive analysis and rulemaking effort.”
The U.S. Department of Agriculture oversees the factory line in meat processing plants, but the agency concentrates solely on food safety, leaving workers worried about injuries caused by line speeds without a safety net.
Dangerous Jobs, Cheap Meat: Harvest Public Media reports on the ongoing safety problems at meat processing facilities in the United States
The government has argued that USDA regulations “act as a kind of de facto throttle on line speed that protects the workers,” says Ted Genoways, author of “The Chain,” an investigative book about Midwestern meatpacking.
“The USDA’s longtime argument is that they don't monitor worker safety but that worker safety is assured by the inspection process creating what they call a ‘friction point’ with the speed of the processing line,” Genoways says.
Even that throttle is being removed, however, as the USDA champions a controversial program already in place in many chicken plants, which reduces the number of government inspectors and hands over many food safety duties to the companies. The USDA has recommended developing similar programs in pork factories.
The poultry modernization plan, designed to cut back on high salmonella rates, was implemented by the USDA’s Food Safety and Inspection Service (FSIS) in 2014. It initially called for allowing the chains to run at 175 birds a minute, but after an outcry by critics, settled on 140 birds a minute.
A similar plan aimed at the pork industry has been in the pilot stage for 20 years and is currently allowing the chain to run at 1,300 hogs per hour, according to what USDA inspectors told the Government Accountability Project, a consumer advocacy group.
“FSIS hierarchy is in bed with the regulated industry,” says Joe Ferguson, who spent 23 years with the USDA’s Food Safety and Inspection Service. “The companies are now calling the shots.”
During recent testimony before a congressional committee, FSIS’s Al Almanza touted the new poultry plan and says the pork pilot program will be modeled after that inspection model. Though there is no mention of the regulation of line speeds, the poultry modernization plan requires companies to submit an annual report on worker safety and allows FSIS employees to use OSHA’s confidential hotline to report workplace problems.
Asked to detail FSIS’ position on the role of line speed and worker safety, an FSIS spokesperson sent this statement:
“We listened carefully to the feedback we received from the public, experts and other federal partners about the 2012 proposal, and the result is an improved modernization effort that includes safeguards for worker safety and represents the most significant updates to the country’s food safety procedures for poultry products since the 1950s.”
Teresa: ‘pain the rest of your life’
Teresa, an immigrant from Mexico who has lived in Lincoln, Nebraska for 15 years, was thrilled when she first got her job at a pork processing plant in 2011. She was just in her twenties and started out making $11.50 an hour – a good wage. Teresa didn’t want to use her last name because she feared that her husband, who still works at a plant, might get in trouble.
She took on lots of hours, working 12-hour shifts, sometimes seven days a week, helping to provide for her new family. She was awarded employee of the month four times.
Teresa worked on the line, stuffing 7-10 pound hams in bags, at times up to 50 hams a minute.
She started experiencing problems in her right shoulder. After reporting the pain to her supervisors, they told her that if she was injured, she should go home. But Teresa, who got a pay bump to $12.50 an hour, needed the money and losing the hours wasn’t an option.
“The supervisors were very nasty,” she says. “They wanted everything fast, they wanted to produce a lot of quantity. They didn’t care about the people.”
Teresa says she went to the company doctor, who told her the shoulder problem was a bone spur. Finally, her shoulder got so bad, she was diagnosed with injuries from repetitive motions and she had surgery. It didn’t work. She complained.
“I said, ‘OK, why are you sending me back to the line when I have pain? I need to see another doctor,’” Teresa says. “They said, ‘I’m sorry, the doctor said you’re going to have to live with pain for the rest of your life.”
HARVEST VIDEO: The lingering pain of working in a slaughterhouse - Working in a meatpacking factory is a tough, dangerous job. Sharp knives, fast production lines and long hours can result in injuries or worse for workers. But it’s also dangerous because of repetition of the same motion again and again, sometimes adding up to 100,000 motions in one day.
She kept working. Pregnant with her second child, she says she wasn’t allowed bathroom breaks, as her supervisor didn’t want to slow down the line. A common complaint, many workers say people relieve themselves while standing and working on the chain and some wear adult diapers. A recent report by Oxfam America found dozens of people making those claims. A survey by worker advocacy organization Nebraska Appleseed also found workers denied bathroom breaks in 2009.
“Some people said they pee in the line and some people, they poo in the line,” Appleseed’s Sarmiento says. “Because they were asking permission to go to the restroom but they didn’t allow them to go.”
Companies who recently responded to a Harvest Public Media story on the Oxfam report questioned the validity of the study and said workers can call an anonymous tip line or contact a human resources representative if they experience workplace problems.
Finally, Teresa had had enough and after five years, she decided to quit, asking for a payout for her injuries. She was told that workers’ compensation insurance doesn’t pay for pain, although she says she was ultimately awarded $1,700 for her time away from work.
“When I quit, when I decided to stay home with my babies, I was so angry because my shoulder was bothering me a lot and when I wanted to hold my daughter with my right shoulder I was not able,” Teresa says. “I was not even able to tear the food, I was in pain all the time.”
Now 31, Teresa can work just part-time. She’s most often at home with her three children, a 7-year-old boy, a 3-year-old daughter and a 9-month old boy. She tells her friends who still work at the plant to get out.
“I told them you better find another job because you’re going to lose everything. Besides we lose all the dignity and we were humiliated,” she says. “Sooner or later, they’re going to get hurt. (The company is) not going to care. They’re just going to throw them away and hire more people.”
How much is an arm worth?
Complicating any chance at recourse for workers with MSDs is the ambiguous nature of injuries, both medically and legally.
Many companies have medical staff on-site at the plants, so when workers complain of problems, they are sent to a nurse or doctor. While some get treated, many are turned away with ice packs to relieve inflammation and pain relievers.
Many workers are told to go back to work and are barred from reporting injuries, as managers want to keep OSHA injury reports low, a recent Government Accountability Office report noted. Injured workers that spoke to Harvest Public Media say they have stayed on the line because of a lack of sick leave or for fear of losing their jobs.
Those who file and are denied a workers’ compensation claim for “cumulative trauma” sometimes seek an attorney like Britton Morrell of Greeley, Colorado.
The claims are hard to prove, Morrell says, because a worker must apply a checklist of risk factors. How many repetitive motions are required on the job? Is the use of force involved? Does the worker hold his extremities at an awkward posture? Is there a vibratory mechanism attached to the job? Does the worker experience extreme cold in the plant?
“It's a Byzantine checklist in the sense that now you've got to kind of break down the job into very specific predetermined risk factors that the state has created using the medical treatment guidelines which don't have the force of law,” Morrell says.
Experts must be hired, which is expensive, Morrell says. If a claim can be won, the payout is generated by a complicated calculation, he says, which is different in each state because of workers’ compensation laws. Age, body part, and pay rates all go into the arithmetic.
For instance, in a simplified version of the calculation, if a worker in Colorado loses the use of her arm at the shoulder, a worker would be paid roughly $60,000.
Morrell says he likes to try to get five things for his clients: improvements in pain, range of motion, strength, speed and endurance.
“If we can get those five things as close to the way before injury that’s how I personally describe improvement,” he says. “At some point for serious injuries there’s an acknowledgement, we’re never going to get these things back to the way they were before.”
’Why don’t they care about their people?’
Gabriel, who didn’t want to name the company he works for or use his last name for fear of retaliation towards family members who still work there, says he was fired years ago from a slaughterhouse because he sought vacation rights. A Mexican immigrant, Gabriel has since worked at another plant in southeast Nebraska for 11 years.
To be fair, Gabriel says, some supervisors don’t treat workers poorly, but they can resort to cursing at people and refusing breaks because they are being pushed by the company for more and more production. He has had friends and family member who have also been fired, mostly for being injured, he says.
“Once you get hurt, they are just waiting for these people to do a mistake to fire them because they don’t want them over there,” Gabriel says. “Even if you’re on light duty and (that means) you are hurt, you sit down, you get tired, they fire you because they say you’re sleeping.”
In a time when concern for animal welfare has changed the way companies do business – making sure eggs are produced cage-free, that chickens roam free-range, that pregnant hogs are not confined in small gestation crates – there is still little outcry about conditions for workers who produce our meat.
Last year, Oxfam America released a report about the “grim” conditions workers face at poultry plants. In “Lives on the line: the human cost of cheap chicken,” the anti-poverty group placed the responsibility for changing the industry on consumers.
“One of the workers we were working with,” recalled Oliver Gottfried of Oxfam America, “said ‘If they can care this much about their animals, why can’t they care about their people?’”
Harvest Public Media is a reporting collaboration focused on issues of food, fuel and ﬁeld. Harvest covers these agriculture-related topics through an expanding network of reporters and partner stations throughout the Midwest.
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